01
PORT1 and PORT2
Two RJ45 ports support line or device-level ring network connections within the motion system.
Allen-Bradley 2198-H025-ERS / 2198-H040-ERS Kinetix 5500 Servo Drives
Integrated Motion · Frame 2 · Hardwired STO
Product Description
The Allen-Bradley 2198-H025-ERS / 2198-H040-ERS pair belongs to the Kinetix 5500 single-axis servo-drive family for Integrated Motion over EtherNet/IP. Both use Frame 2 construction and accept 195…264 V or 324…528 V three-phase input, while their output levels rise from 2.4/5.1 kW to 4.0/8.3 kW for the two voltage classes.
Motion commands for 2198-H025-ERS / 2198-H040-ERS arrive through the dual RJ45 EtherNet/IP ports from a compatible Logix controller. Motor power leaves through the MP connector, feedback returns through the DSL feedback connection, and separate connectors handle the motor brake, digital inputs and 24 V control input.
Safety for 2198-H025-ERS / 2198-H040-ERS is the hardwired STO version, identified by the ERS suffix and the exposed STO connector. Their continuous 0-pk currents are 11.3 A and 18.4 A, while catalog peak values are 28.3 A and 45.9 A.
Technical Specifications
| Technical Item | 2198-H025-ERS | 2198-H040-ERS |
|---|---|---|
| Brand | Allen-Bradley | |
| Product Type | Servo drive | |
| Brand Country | United States | |
| Product Series | Kinetix 5500 | |
| Input Voltage | 195…264 V AC 3-phase / 324…528 V AC 3-phase | |
| Continuous Output Power | 2.4 kW / 5.1 kW | 4.0 kW / 8.3 kW |
| Continuous Output Current | 11.3 A 0-pk | 18.4 A 0-pk |
| Catalog Peak Current | 28.3 A peak | 45.9 A peak |
| Frame Size | Frame 2 | |
| Approx. Dimensions (W × H × D) | 55 × 225 × 265 mm | |
| Motion Network | Integrated Motion over EtherNet/IP | |
| Ethernet Ports | 2 × RJ45 | |
| Safety Option | Hardwired safe torque off | |
| Control Power | 24 V DC input connector | |
| Motor Feedback | DSL feedback connector | |
| Digital Inputs | Dedicated IOD connector | |
| Mounting | Upright panel mount; zero-stack capable | |
| Airflow Clearance | 40 mm above and below | |
| Recommended Cabinet Depth | 300 mm minimum | |
Communication and Connectivity: Dual-Port Motion Network
2198-H025-ERS / 2198-H040-ERS exchange cyclic motion commands and feedback with the Logix motion controller through two on-board Ethernet ports.
02
Controller-owned axis
The Logix axis instruction set produces position, velocity and torque commands rather than a separate local sequence.
03
Status indication
Module, network, link-speed and link/activity indicators separate drive state from physical network state.
Safety and Compliance: Hardwired STO Circuit
2198-H025-ERS / 2198-H040-ERS use two hardwired safe-torque-off channels at the dedicated STO connector.
Dual safety inputs
The two input channels must be energized for torque-producing operation to be permitted.
Connector boundary
Hardwired safety enters at the STO plug and remains separate from the EtherNet/IP motion command path.
Energy isolation
STO removes torque-producing gate signals but does not replace mains isolation before electrical work.
Frequently Asked Questions
How should the supply class be confirmed before energizing 2198-H025-ERS / 2198-H040-ERS?
Both accept 230 V-class or 480 V-class three-phase input, but the connected supply and resulting continuous power must match the configured installation.
Can 2198-H025-ERS / 2198-H040-ERS use a line or device-level ring topology?
Yes. PORT1 and PORT2 provide the two Ethernet connections used for a line or device-level ring motion network.
Where should motor feedback be connected on 2198-H025-ERS / 2198-H040-ERS?
Return motor feedback through the DSL feedback connection; keep it separate from the MP motor-power and Ethernet cables.
Why can 2198-H025-ERS / 2198-H040-ERS show network activity but not produce torque?
Network traffic alone does not satisfy the axis enable path; controller state, drive state and both hardwired STO channels must permit operation.
What does STO change during electrical maintenance on 2198-H025-ERS / 2198-H040-ERS?
STO inhibits torque-producing gate signals but does not isolate mains or DC-bus energy, so the normal isolation procedure remains required.
How can the two current ratings of 2198-H025-ERS / 2198-H040-ERS affect axis selection?
Their continuous and peak currents differ substantially, so the motor and load profile must remain within the chosen drive rating.
Quality & Warranty
Moore Automation reviews the complete manufacturer catalog number before quotation and supplies original industrial automation components with a one-year warranty.
Catalog reviewCharacters and option suffixes are retained.
Original supplyProducts are supplied as original components.
Warranty termA one-year warranty is provided.
Suffix reviewOption characters remain visible in the quoted code.
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