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Home>ABB>ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit
ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit

ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit Item NO.: 2931442

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Product Name ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit
Item NO. 2931442
Weight 0.1 kg = 0.2205 lb = 3.5274 oz
Category ABB
Brand ABB
Creation Time 2026-11-10

ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit
ABBABB Compact Product Suite · AC 800M

ABB Compact Product Suite · AC 800M

ABB PM858K02 3BSE082896R1 AC 800M Redundant Processor Unit

A complete AC 800M redundant processor kit with two CPUs, baseplates, bus terminators and controller-link cables.

PM858K02 3BSE082896R1Redundant kit · 33 MHz · 16 MB
PM858K02redundant controller
01

Product Introduction

ABB PM858K02 3BSE082896R1 is an AC 800M redundant processor unit for ABB Compact Product Suite control systems. The kit combines two PM858 processors with the baseplates, bus terminators and interconnection cables required to build one primary-and-backup controller pair rather than two unrelated CPUs.

Controller state between the two sides of ABB PM858K02 3BSE082896R1 travels through the supplied TK851 RCU-Link cable. Each processor is mounted on its TP830 baseplate, while the TB807 terminators and TK850 CEX-bus cable complete the documented expansion interfaces so the redundant link and communication bus can be inspected separately.

Before ABB PM858K02 3BSE082896R1 is commissioned, the application, firmware, hardware addresses and partner configuration are loaded consistently across the pair. Diagnostics are checked on both processors and the redundant connection is verified before a controlled role transfer confirms that the backup can assume operation.

02

Specification Details

Technical item Specification
Brand ABB
Model PM858K02
Ordering number 3BSE082896R1
Product name AC 800M redundant processor unit
Controller family AC 800M / Compact Product Suite
Processor MPC866
Processor speed 33 MHz
Memory 16 MB
Application RAM available 7.147 MB
Flash memory Yes
CPU redundancy Yes
Processor quantity 2 PM858 CPU units
Baseplates 2 TP830 baseplates, 115 mm
ModuleBus terminators 2 TB807
Redundancy cable 1 TK851 RCU-Link cable
CEX-bus cable 1 TK850 expansion cable
Backup batteries 2 × 4943013-6
System compatibility 800xA 6.0.2 and Compact Control Builder 6.0.0-1 or later
License Not included
Brand country Switzerland
03

Monitoring and Control

Monitoring and Control

ABB PM858K02 3BSE082896R1 maintains process control through a paired CPU architecture in which application execution, partner status and communication-bus diagnostics can be checked as separate operating conditions.

01

Primary controller execution

The active PM858 executes the configured AC 800M application and exchanges process values through the installed I/O and communication architecture. Its partner is not an independent controller project; it follows the same hardware and application record.

02

Partner-state monitoring

The RCU-Link carries redundancy state between the processors. Controller diagnostics distinguish a healthy synchronized partner from a processor that is merely powered, which helps isolate link, project or hardware-state problems.

03

Expansion-path diagnostics

CEX-bus and ModuleBus components have their own connections and terminators. Checking those paths independently prevents an expansion-bus fault from being misdiagnosed as a loss of controller redundancy.

04

Configuration and Programming

Configuration and Programming

Programming ABB PM858K02 3BSE082896R1 requires one consistent redundant-controller definition, matched processor settings and a controlled download and synchronization sequence.

01

Build one redundant hardware definition

Configure the two PM858 units as partners with the correct addresses, baseplates and connected communication modules. Do not create unrelated standalone CPU definitions for the two physical processors.

02

Restore matching application and firmware

Confirm compatible firmware and load the approved application through the designated engineering connection. Compare hardware diagnostics on both sides before allowing the partner to synchronize.

03

Prove the backup role

After synchronization, review active and backup indications, communication status and application diagnostics. Perform an authorized controlled role transfer so the partner operation is verified before the pair returns to normal service.

05

Product Questions

Why does ABB PM858K02 3BSE082896R1 show two healthy CPUs but no redundancy?

For ABB PM858K02 3BSE082896R1, check the TK851 RCU-Link cable, partner addresses, firmware and redundant hardware configuration. Two healthy standalone states do not prove that synchronization is complete.

What is included with ABB PM858K02 3BSE082896R1 that must be retained during installation?

ABB PM858K02 3BSE082896R1 includes two PM858 CPUs, two TP830 baseplates, two TB807 terminators, TK850 and TK851 cables and two backup batteries; keep each item assigned to the same redundant kit record.

How should a CEX-bus fault on ABB PM858K02 3BSE082896R1 be separated from a redundancy fault?

Inspect the TK850 cable, CEX modules and termination for the ABB PM858K02 3BSE082896R1 expansion path, then inspect TK851 separately for processor redundancy. The two cables do not serve the same function.

What should be backed up before replacing ABB PM858K02 3BSE082896R1?

Back up the ABB PM858K02 3BSE082896R1 application, hardware tree, addresses, firmware information and current controller diagnostics so both partner units can be rebuilt consistently.

Why can ABB PM858K02 3BSE082896R1 fail to synchronize after a processor change?

ABB PM858K02 3BSE082896R1 requires compatible processor firmware, the same approved project and correct partner configuration. A mismatch in any of these can keep the backup outside the synchronized state.

What final check is required after ABB PM858K02 3BSE082896R1 is restored?

Confirm both ABB PM858K02 3BSE082896R1 processors are synchronized, CEX and ModuleBus diagnostics are normal, then complete the authorized controlled role-transfer test before normal operation.

06

Redundant Controller Record Support

Moore Automation

https://www.mvme.cn

Moore Automation keeps each PM858 redundant-kit enquiry attached to the full ABB model, order number and included hardware list.

Processor-pair quantities, baseplate and cable references, destination details and available supporting material remain together for consistent review.

KIT IDENTITYCPU pair and accessories linked
CONTROL RECORDProject context retained
HANDOFFQuantity and destination recorded
07

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08

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