Customer circuit path
3HAC043963-001 carries the documented customer connections through the robot so tool or application circuits reach their intended endpoints without being mixed with internal drive wiring.
ABB IRB 4600 robot
ABB 3HAC043963-001 / 3HAC043964-001Type C Customer Connection and Basic Harnesses
01
Product Introduction
ABB 3HAC043963-001 and ABB 3HAC043964-001 are Type C harness assemblies for applicable ABB IRB 4600 robots. 3HAC043963-001 carries customer connection circuits through the manipulator, while 3HAC043964-001 is the basic internal harness that links robot motors, brakes, feedback and controller-side connections.
The customer harness keeps application-specific conductors separate from the robot's essential drive wiring. In contrast, ABB 3HAC043964-001 distributes the internal power and signal paths needed by the manipulator axes; each branch, connector and support point belongs to a defined robot location.
Replacement of ABB 3HAC043963-001 or ABB 3HAC043964-001 follows the original routing, bend radius, clamp position and connector labels. Continuity and protective-earth checks are completed before energization, then every affected axis and customer circuit is verified separately.
02
Technical Information
| Technical item | 3HAC043963-001 | 3HAC043964-001 |
|---|---|---|
| Brand | ABB | |
| Product name | Customer connection harness, Type C | Basic harness, Type C |
| Country | Sweden / Switzerland | |
| Robot family | ABB IRB 4600 | |
| Harness role | Customer application circuits | Internal robot drive and signal circuits |
| Circuit boundary | Customer-specified conductors | Motor, brake, feedback and controller paths |
| Installed route | Manipulator customer-cable path | Internal manipulator cable route |
| Execution | Type C | |
| Selection basis | Installed customer option | Robot execution and internal wiring record |
| Installation control | Original clamps and bend radii | Original branches, connectors and supports |
| Commissioning | Circuit continuity and function check | Earth, axis power, brake and feedback checks |
03
System Integration
ABB 3HAC043963-001 and ABB 3HAC043964-001 share the manipulator route but maintain different electrical responsibilities from the controller to the robot tooling and axes.
Robot basic path
3HAC043964-001 connects controller-side power and signals to axis motors, brakes and feedback devices. Branch identity and protective-earth continuity preserve the controller's mapping to the physical manipulator.
Shared mechanical route
Both harnesses depend on the robot's moving cable path, clamps and bend radii. Routing must allow full articulation while keeping customer and basic circuits electrically identifiable.
04
Installation Highlights
Replace ABB 3HAC043963-001 or ABB 3HAC043964-001 by reproducing the documented route rather than choosing the shortest visible path through the robot.
Record before removal
Photograph branches, connector labels, clamp positions and service loops. Identify customer circuits separately from basic motor, brake and feedback connections.
Route without strain
Feed the harness through the specified manipulator path, preserve bend radii and fit every support before final connector seating so movement is not carried by contacts or cable glands.
Test by circuit group
Check continuity and protective earth with power removed, then energize in stages and verify customer functions, brakes, resolver feedback and each affected axis independently.
05
Frequently Asked Questions
How should a technician distinguish the two harnesses before ordering for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, use 3HAC043963-001 for documented customer circuits and 3HAC043964-001 for the IRB 4600 Type C basic internal harness.
What should be checked when a team needs to preserve routing during replacement for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, photograph clamps, branches and service loops and transfer one labelled section at a time.
Why might a site need to prevent a moving cable from being stretched for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, restore every support and bend radius before connecting the final harness endpoints.
Which checks help a customer find a fault after reassembly for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, test continuity by circuit group and compare connector labels before energizing motors or customer equipment.
What is the safest way to protect controller and robot wiring for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, verify protective earth, insulation and absence of pinched cables before staged power-up.
How can commissioning staff complete functional validation for ABB 3HAC043963-001 / 3HAC043964-001?
For ABB 3HAC043963-001 / 3HAC043964-001, test ABB 3HAC043963-001 customer circuits separately from ABB 3HAC043964-001 axis power, brake and feedback paths.
06
About Moore Automation
Moore Automation
https://www.mvme.cn/Moore Automation organizes industrial automation requests around complete identifiers, technical photographs, quantities and destinations so multi-part harness records remain distinguishable.
Complete referencesSeparate harness numbers retained
Multi-brand scopeControl and robot parts covered
Clear handoffTechnical and commercial details linked
07
Selected Products
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GEIC5002TBW0000
HoneywellCC-TDOB11
MotorolaMVME172-263
ProSoftPLX31-PND-MBS
Rockwell Automation1756-L74
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Motion & Drives
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FoxboroFBM242
GEIC5005CAC0000
HoneywellCC-GAIX11
MotorolaMVME2604-761
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YokogawaAAR145-S00 S1
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Safety & Networks
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08
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