Controller-side handoff
Labeled harness connectors join the controller or base cable set, preserving the assigned power, brake and feedback paths.
ABB · IRB 6600 / 6650 manipulator harnesses
ABB 3HAC024385-001 / 3HAC024386-001 Manipulator Harnesses
Two ABB manipulator harness records installed with a documented clamp-position modification on applicable IRB 6600 and IRB 6650 robots.
01
Product Introduction
ABB 3HAC024385-001 / 3HAC024386-001 are manipulator harness records for applicable IRB 6600 and IRB 6650 robot configurations. The harness carries power and signal conductors through the moving manipulator, linking controller-side cabling with motor, brake and feedback connections across the articulated structure.
Cable restraint is part of the installed function of ABB 3HAC024385-001 / 3HAC024386-001. For the documented revision, clamp 3HAC038354-001 is replaced by 3HAC11497-7, and rubber clamp 3HAC031685-002 is moved 95 mm to the left until it aligns with the white harness mark. This preserves the intended bend path as the robot axes move.
After ABB 3HAC024385-001 / 3HAC024386-001 is routed and clamped, each connector is seated at its labeled destination and the harness is inspected through controlled robot movement. Clearance, twist and clamp pressure are checked before normal speed is restored; the separate IRB 6650S arrangement is not treated as this same modification.
02
Specification Details
| Technical item | 3HAC024385-001 | 3HAC024386-001 |
|---|---|---|
| Brand | ABB | |
| Product name | Manipulator harness | |
| Country | Switzerland / Sweden | |
| Robot family | IRB 6600 / applicable IRB 6650 | |
| Ordering number | 3HAC024385-001 | 3HAC024386-001 |
| Harness role | Moving manipulator power/signal route | |
| Modification revision | Revision 12 and later documented arrangement | |
| Replacement clamp | 3HAC11497-7 | |
| Removed clamp | 3HAC038354-001 | |
| Rubber clamp | 3HAC031685-002 | |
| Clamp movement | 95 mm left to white mark | |
| Excluded arrangement | IRB 6650S uses 3HAC075000-001 | |
| Commissioning check | Clearance through controlled axis movement | |
03
System Integration
The harness integrates stationary cabinet wiring with connections that must travel through the robot structure.
Moving-axis route
The bundled conductors follow the manipulator geometry so electrical continuity is maintained while the axes change position.
End-device connection
Motor and feedback connectors terminate at their assigned robot components; connector identity is retained throughout removal and installation.
04
Installation Highlights
The clamp modification is completed as part of routing, then the harness is observed through controlled motion before release.
Label and release
De-energize the robot, label every connector and release the old harness without pulling on connector bodies or changing adjacent cable routes.
Set the clamp positions
Install clamp 3HAC11497-7 and move rubber clamp 3HAC031685-002 exactly 95 mm left to the white harness mark.
Exercise the robot slowly
Seat all connectors, restore covers and move the affected axes at controlled speed while checking bend radius, twist, rubbing and clamp pressure.
05
Product Questions
What is the documented clamp change for ABB 3HAC024385-001 / 3HAC024386-001?
For ABB 3HAC024385-001 / 3HAC024386-001, replace clamp 3HAC038354-001 with 3HAC11497-7 and move rubber clamp 3HAC031685-002 95 mm left to the white mark.
Does the ABB 3HAC024385-001 / 3HAC024386-001 modification apply to IRB 6650S?
No. The documented ABB 3HAC024385-001 / 3HAC024386-001 modification excludes the IRB 6650S arrangement, which uses harness 3HAC075000-001.
Why is clamp position important for ABB 3HAC024385-001 / 3HAC024386-001?
Clamp position controls the moving bend path of ABB 3HAC024385-001 / 3HAC024386-001 and prevents rubbing, excessive tension or concentrated flexing during robot motion.
What should be labeled before removing ABB 3HAC024385-001 / 3HAC024386-001?
Label every connector and record the route, clamp positions and tie points of ABB 3HAC024385-001 / 3HAC024386-001 before release.
How is ABB 3HAC024385-001 / 3HAC024386-001 checked after installation?
Move the affected axes slowly and inspect ABB 3HAC024385-001 / 3HAC024386-001 for twist, rubbing, connector movement and inadequate bend radius.
Can ABB 3HAC024385-001 / 3HAC024386-001 be pulled into place by its connectors?
No. Support ABB 3HAC024385-001 / 3HAC024386-001 along the route and never use connector bodies or conductors as pulling points.
06
Our Advantages
Moore Automation
www.mvme.cnMoore Automation maintains model-led records for industrial control and robot parts. Complete identifiers, quantities, destination notes and available photographs can remain linked so the requested harness is distinguished from adjacent robot revisions.
Exact recordsFull 3HAC suffix retained
Multi-brand scopeRobot and control hardware
Clear handoffCommercial details linked
07
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08
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